MFGAxis

General Manufacturing Discussion

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Abrasive waterjets now a viable 3D cutting option

Abrasive waterjet systems have always provided some advantages for parts manufacturers. For one, the high-pressure stream of water and abrasive grit, usually garnet, that is delivered to the workpiece surface can cut…

Contributor · July 15, 2017

One mission, two bottom lines

Skills Inc. is a unique nonprofit manufacturing company that serves the aerospace industry and is dedicated to helping people with disabilities thrive in today's manufacturing environment. Imported from the CTE archive to…

Contributor · July 15, 2017

Machinist's Corner: New kid on the block

Remember when you were the new employee? If you had any questions, you asked the individual closest to you. The Machinist's Corner column in the July 2017 issue of Cutting Tool Engineering…

Contributor · July 15, 2017

Shop Operations: Get your bearings

High-quality metrology feedback is one of the cornerstones of precision manufacturing, but that's easier said than done, according to the Shop Operations column in the July 2017 issue of Cutting Tool Engineering…

Contributor · July 15, 2017

Get With The Program: Making the most of macros

Using macros, which are pieces of instruction that provide shortcuts, greatly improves programming productivity, according to the Get With The Program column in the July 2017 issue of Cutting Tool Engineering magazine.…

Contributor · July 15, 2017

Machine Technology: Preparation automation pays

Are your spindles cutting most of the time? Or are they often idle because you're getting ready to cut? If you answered yes to the latter, consider the lift that an automated…

Contributor · July 15, 2017

Manager's Desk: Smart phone policies for shops

For his July 2017 Manager's Desk column, Keith Jennings writes that the greatest concern at his company is the impact cell phones have on shop safety. Another factor is the ease and…

Contributor · July 15, 2017

Considerations when having taps resharpened

Resharpening dull taps by hand is probably not a good idea when you could be making parts. Plus, a thorough reconditioning requires a grinder designed for grinding the actual tap form. So…

Contributor · July 15, 2017

Selecting a turret or gang tooling for a CNC lathe

Deciding whether to use a turret or gang tooling is one of many topics that seems to engender religious fervor from one side to the other. Let's start by providing a brief…

Contributor · July 15, 2017

Tips for shops set on moving machine tools DIY

Machine tools are heavy. Moving them yourself can be dangerous, causing damage to people and machinery alike. But with the right tools, knowledge of how to use them and some common sense,…

Contributor · July 15, 2017

Workholding solutions for 5-axis applications

Whether an application involves simultaneous 5-axis machining or five-sided (3+2) machining, the workholders and fixturing techniques from the 3-axis world typically won't apply, according to John Zaya, workholding product manager for BIG…

Contributor · July 15, 2017

Lead Angle: Are we near the peak?

Peak oil demand is in the news. In a May Wall Street Journal article, for instance, authors Lynn Cook and Elena Cherney stated, "The world's largest oil companies are girding for the…

Contributor · July 15, 2017

Scanning a hypercar: CMM Inspection

Koenigsegg, the Swedish manufacturer of high-end, high-performance sports cars, was featured in the 2016 documentary "APEX: The Story of the Hypercar," which describes the battle for a new class of high-speed, fast-pickup…

Contributor · June 15, 2017

Look Ahead: Point-and-click robot control

It takes knowledge and skill to get a robot to do exactly what a manufacturer wants. A new interface designed by Georgia Institute of Technology researchers is reportedly simpler and more efficient…

Contributor · June 15, 2017

Look Ahead: 3D printing picks up the pace

Desktop Metal Inc., a 2-year-old startup, developed a different method of metal 3D printing that it calls an "office-friendly" system for rapid prototyping. The Desktop Metal (DM) Studio system is based on…

Contributor · June 15, 2017

Productive Times: From dovetails to dimples

END USER: Manes Machine & Engineering Co., (970) 224-3311, www.manesmachine.com. SOLUTION PROVIDER: Lang Technovation Co., (262) 446-9850, www.lang-technovation.com. CHALLENGE: Eliminate the time spent machining dovetail cutouts and holes in a workpiece so…

Contributor · June 15, 2017

Productive Times: Kick out the jams

END USER: Amsted Rail – Brenco Inc., (804) 732-0202, www.amstedrail.com. SOLUTION PROVIDER: Jorgensen Conveyors Inc., (800) 325-7705, www.jorgensenconveyors.com. CHALLENGE: Eliminate bushy stringers from repeatedly jamming chip conveyors. SOLUTION: A chip conveyor with…

Contributor · June 15, 2017

Trim waste with proactive environmental program

Industrial waste, its impact on the environment and regulation by governments have become significant areas of interest for medium and large manufacturing companies. One company's proactive approach to environmental sustainability also reveals…

Contributor · June 15, 2017

Dry, tight fluid connectors require the right tool

SAE (Society of Automotive Engineers) and ISO (International Standards Organization) have developed a series of standards developed to make even the highest-pressure, most-demanding fluid connection leak-free. These include SAE J1926, SAE J514,…

Contributor · June 15, 2017

Success detected for noncontact inspection

The most-recent trends in inspection technology include using powerful 3D software to compare the part to its CAD rendering, inspecting the part in-process—without having to take it out of the production line…

Contributor · June 15, 2017

Routing new composite materials requires new solutions

As new composite materials are developed, parts manufacturers face new challenges when routing them. Fortunately, cutting tool manufacturers continually develop new solutions so parts manufacturers are not forced to cut tomorrow's composites…

Contributor · June 15, 2017

Ask the Grinding Doc: The question is academic

Invited to join a 3-year academic project, a grinding wheel manufacturer turned to the Grinding Doc to determine whether such projects are worth the money and, more importantly, the time. For its…

Contributor · June 15, 2017

Shop Operations: Catch a tiger by the tail

Most folks who run an engine lathe often work on the ends of long shafts, or rods, that protrude unsupported out of the headstock. Depending on the shaft diameter and how much…

Contributor · June 15, 2017

Workholding: Building chucks to hold wheels

One requirement of precision wheel manufacturing is secure, accurate workholding. But Jay Duerr, president of LMC Workholding Inc., Logansport, Ind., said it goes much further than that. "The biggest requirement in this…

Contributor · June 15, 2017

Machine Technology: Building 'monster' machines

Machine tool builder Zimmermann Inc., Wixom, Mich., the U.S. arm of Neuhausen, Germany-headquartered Zimmermann GmbH, specializes in very large machine tool installations. The company offers milling machines with working ranges from 2.5m…

Contributor · June 15, 2017

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